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mechanical stamping briquette plant

GC-MBP-1000 mechanical stamping briquette plant is a kind of curing equipment to make wood chips, sawdust, crop straws and other agro-forestry wastes into solid fuel through crushing, drying, compressing and molding.The compressed fuel is lumpy, small in size, high in density, and without any additives. It is convenient for storage and transportation, and can increase the burning value per unit area more than ten times. GC-MBP-1000 mechanical stamping briquette plant has the characteristics of low power consumption, high production efficiency, long mechanical operation life and low maintenance rate. It can press both big rods and granules, realizing a dual purpose machine.

Mechanical Stamping Briquette
Mechanical Stamping Briquette

A strong mechanical stamping briquette equipment manufacturer must have a complete after-sales service system to ensure the smooth development of the mechanical stamping briquette plant. ABC Machinery's equipment after-sales service system mainly includes equipment installation and commissioning and technical issues. After purchasing the equipment, the customer can be responsible for the installation and commissioning of the equipment, so that the customer's  mechanical stamping briquette project can be carried out smoothly. Customers can also contact ABC Machinery if they encounter technical problems in the process of making briquette. We can help customers solve the problems.

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Brief Introduction of Mechanical Stamping Briquette Plant

Mechanical stamping biomass briquetting press is a kind of curing equipment to make wood chips, sawdust, crop straws and so on into rod-like fuel through crushing, drying, compressing and molding. Biomass rods are widely used in the heating system of industrial production, government, enterprise, and domestic service.

Complete Biomass Briquette Plant
Complete Biomass Briquette Plant
Small Punching Briquetting Plant
Small Punching Briquetting Plant

Mechanical Stamping Biomass Briquetting Technological Process

technological process of complete biomass briquette plant

Mechanical Stamping Biomass Briquetting Technological Process

Raw materials are transferred into the feed tank of biomass briquette press by the conveyor (screw/belt). In the feed tank of right and left sides, there are two augers which press raw materials into the pressed feed chamber waiting to be briquetted. The main engine impacts materials with reciprocating through eccentric driven punch and drift with 280 times per minute. The raw materials begin to heat up and soften under the extrusion of punch and forming die. Due to the forming die owning necking taper, raw material is getting real and harded through multiple impact extrusion and formed finally.

Mechanical stamping briquette equipment technical Parameter

Main Components Main Engine, Feeder, Electric control cabinet
Specifications Diameter 8mm-22mm pellets
Diameter 30-70mm briquettes
Capacity 0.8-1.2 t/h
Density 1000-1300kg/m3
Main engine power 45KW
Weight 7000kg
Dimensions Main engine: 3.4mX2mX1.8m
Electric control cabinet: 1.2mX0.6mX1.2m
Operator Two
Area About 80 square meters

The Key Equipment: Mechanical Stamping Briquette Machine

Changing different pressure die can produce different sizes of fuel  rods(φ70mm/φ30mm) and pellets fuel (φ8mm/φ10mm/φ22mm). And it is convenient to change and 30minutes will achieve the replacement of mold.

mechanical pellet press
The pellet making machine after changing pellet mold
The biomass briquette press after changing rods mold
The biomass briquette press after changing rods mold
Yield details with different mold(sawdust moisture content 15%, size: 3-5mm)
Mold Size φ8mm φ10mm φ22mm φ30mm φ70mm
Holes 61 37 7 4 1
Capacity(kg) 950 900 820 880 1200

A wide scope of raw materials

After repeated tests, different dies are designed to meet the demand of different raw material. So that this device adapts to a wider range of raw material: Agro-straw, grain shells, peanut shells, cotton stalks, wood shavings, sawdust, branches, tree bark, bamboo powder, wood scraps, forestry residues and garbage can be pressed briquette after crushing. The moisture content should be kept about 15%, the size of raw material should be kept within 20mm. (pictures are listed below)

The finished product produced by the mechanical stamping briquette plant 

The finished products produced by the mechanical stamping  briquette  equipment include pellets with a diameter of 8mm-22mm and briquettes with a diameter of 30-70mm.

Diameter 8mm-22mm pellets  :
Making Diameter 8mm-22mm Pellets
Making Diameter 8mm-22mm Pellets
 Diameter 30-70mm briquettes:
Making Diameter 30mm-70mm Briquettes
Making Diameter 30mm-70mm Briquettes

Video of Mechanical Stamping Briquette Plant

φ8mm Pellets Briquette Plant

 

φ70mm Briquettes Briquette Plant

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9 Reasons For You To Choose Us

  • The finished fuel is solid rod (as shown below), small cubage, moderate density (0.8-1.2). It is convenient for storage and transportation, and also beneficial for the anaerobic gasification reaction inside the fuel rod. It improves the calorific value of raw material up to 3500-5000 kcal.
  • The special material and heat treatment process used in key components extend their service life.
  • The spindle adopts No#45 steel forging under thermal refining and machining operation to mould. And then plate the surface with Cr. Thus the device has good strength, toughness and wear ability.
  • This device adopts secondary compression technology which includes screw feeder pre-pressing and piston stamping.
  • Adopting Germany imported bearings with separate lubrication system ensures lubrication and cooling between the moving parts, which makes equipment operate normally.
  • Taking into account different characteristics of the material, speed regulating motor or variable frequency motor is equipped to regulate feeding rate, which enables different material to be fed uniformly. Specific type of motor can be adjusted according to customer’s demand. 
  • The device has advantages of low power consumption (produce one ton of biomass rods consume 40 kwh), high production efficiency, long service life, and low maintenance rate.
  • Rack section (shown as below) uses high strength steel plates welded together by advanced technology. Reasonable rib plate structure ensures equipment runs smoothly with frequent impact loading.

Hope that through the introduction and guidance of ABC Machinery, every customer can purchase a mechanical stamping briquette machine suitable for him. You can also choose to contact us directly, ABC Machinery will provide ex-factory price mechanical stamping briquette equipment.


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